Load Management, Sensor Management & Multifunction Displays
Intercal8’s LOMA load managers use advanced Electronic Circuit Breaker (ECB) technology to deliver intelligent, programmable control of electrical loads across industrial, commercial, and automation applications. These load managers are fully customizable to meet the needs of unique systems, built on hardware, firmware, and software we fully own—enabling tailored integration, real-time monitoring, and rule-based control through SCADA or standard industrial protocols like MODBUS, J1939, and CAN Open.
ICL8-EB104 Multi-Function Display & System Controller For Load Management, Load Shedding and Electronic Circuit Breaker Controls
Multifunction Displays manage the load managers and sensor interfaces. These 4” Displays provide manual and algorithmic controls to the ICL8-LCxxx, ICL8-GPxxx, ICL8-PCxxx and ICL8-TMxxx class of power, load and sensor control subsystems.
Display: 4” Touchscreen LCD
Power: POE, 110V-220VAC
Interface: Ethernet, RS-485, WiFi, Bluetooth
Features
- Set Load Shedding Current (or power) limits
- Set Channel Priorities for load shedding
- Monitor Relay States, currents, inferred channel power
- Combine adjacent channels for Tandem Channel Operation
- Set Maximum Current (or Power) for each channel to open (Individual Electronic Breaker Open)
- Set Maximum Current (or Power) to open all channels (All Electronic Breakers Open)
Intercal8’s LOMA family of Load Managers—powered by our Electronic Circuit Breaker (ECB) technology—provides a flexible, intelligent interface for monitoring, controlling, and managing electrical loads across a wide range of applications. From commercial and industrial (C&I) systems to battery energy storage, data centers, automation systems, residential buildings, and even recreational vehicles, LOMA enables smart, software-defined power management at the edge of energy infrastructure.
ICL8-GP515: Slash PLC Racks, Supercharge Your Control, Integrate with Physical AI
Replace a complete rack of PLCs with a single board. This isn’t just an I/O controller; it’s the foundation for simpler, smarter, and safer industrial automation
Dry Contact Outputs, Isolated Power, Industrial I/O, Digital Inputs, Dual RS-485 and Dual CAN Bus Interfaces come as standard functions.
This is a flexible solution offered by CRATUS under intercal8 brand. You can customize your solution, just contact us.
Having it your way has never been this affordable.
Features
- 9V-36V supply range
- 1500V isolated power supply
- RS-485 and CAN Bus interfaces
- Configurable bus addresses and termination resistors
- 4-20mA analog input and 20mA output current source
- Direct digital input and PWM readings
- 250V, 8A Dry contact outputs with hardware state feedback for functional safety
- Compatible Medical, industrial, automotive, or defense systems
- Algorithmic switching for driving contactor banks in high-power EV charging and BESS applications
- Ideal as a primary or secondary controller for Functional Safety applications
- Customizations available for I/O counts, isolation and built-in algorithms
“Load Managers” give installers, system designers, and operators the tools to define control rules, quantify power levels, monitor subsystem heartbeats, and reset or restart devices—all while enabling energy-saving behaviors and seamless integration of main and backup power sources. Power states can be programmatically controlled using signal and command inputs for real-time enable/disable functionality, helping to reduce waste and extend system uptime.
ICL8-GP516 The I/O Controller for High-Reliability & Physical AI Systems in Energy, Industrial Automation, Test and Instrumentation Load Management and Functional Safety Applications
ICL8-GP516 is a part of our Physical-AI enabled product portfolio that elevates your control beyond limits. This single board integrates dual controllers for inherent functional safety, protecting core functions with 1500V isolation and safeguarding downstream systems with integrated relay arrays. Capture advanced sensor data from PWM to PFM, and leverage dual RS-485/CAN Bus for reliable connectivity. As a cornerstone of our Physical-AI enabled portfolio, the GP516, when paired with our proprietary drivers, directly feeds data and information into your AI models, eliminating extensive software layers and simplifying the development of autonomous decision-making. Drive high-power contactor banks for EV charging and BESS with precision algorithmic switching, or deploy it as a standalone functional safety controller in your most demanding applications. This is advanced control; this is AI-ready hardware. This is how you lead.
Features
- 9V-36V wide supply range suitable for industrial, automotive, test automation
- Dual controllers – a single all-in one board for functional safety. Firmware customizations offered.
- 1500V isolated power supply to protect the core functions from power supply failures.
- Downstream protection by relay array controlled outputs, ready to integrate.
- Dual RS-485 and CAN Bus interfaces with Dual ports for ease of wiring
- Configurable bus addresses and termination resistors accommodate the usage of identical hardware instances across one bus.
- 4-20mA analog input and 20mA output current source that can be used for High Voltage Interlock (HVIL) controls.
- Direct digital input, PWM, PDM and PFM inputs that can drive output states or that can be read digitally from RS485 or CAN
- 250V, 8A Dry contact outputs with hardware state feedback for functional safety
- Compatible Medical, industrial, automotive, or defense systems
- Algorithmic switching for driving contactor banks in high-power EV charging and BESS applications
- Ideal as a primary or secondary controller for Functional Safety applications
- Customizations available for I/O counts, isolation and built-in algorithms
LOMA interfaces are accessible via the ICL8-EB104 SCADA platform or through industry-standard protocols like MODBUS (RS-485), J1939, and CAN Open over CAN Bus, making them ideal for embedded and supervisory energy control.
With LOMA, Intercal8 makes advanced load control easier to integrate, faster to deploy, and more impactful for energy and power savings.
ICL8-PC548 Offers AI-Enabled Power Control with Power Supply ORing, Digital I/O, RS-485, CAN Bus, Subsystem Reset, Heartbeat Monitoring, 1500V Isolation and AI-Driven Reliability
ICL8-PC548 from Intercal8 by CRATUS is an AI-enabled power controller engineered for mission-critical systems that demand continuous uptime and intelligent protection. Designed for both AC and DC environments, it combines adaptive power management, self-diagnostics, and smart redundancy through its controller architecture. This system learns and responds dynamically to operational conditions, ensuring resilient performance in industrial, defense, and advanced electrification applications when used with the AI-enabled proprietary drivers.
Features
- Dual 4–20mA Loop Inputs: Enables precision analog monitoring for sensors and process feedback—ideal for energy, automation, and industrial control systems.
- Dual-Port RS-485 and CAN Bus Interfaces: Simplifies daisy-chaining and minimizes wiring complexity while maintaining robust communication redundancy.
- 12 Programmable Digital Inputs: Provides flexible logic for real-time control, status tracking, and event-driven system automation.
- Power ORing with Ideal Diodes: Seamlessly switches between main and backup power sources without interruption, ensuring continuous operation during power source transitions.
- Battery and Auxiliary Power Inputs: Maintains operation during outages or transient events, improving system resilience and uptime.
- Gated and Non-Gated Power Outputs: Enables intelligent sequencing of power delivery to critical and non-critical loads, optimizing energy flow.
- Subsystem Watchdog and Heartbeat Monitoring: Continuously supervises connected subsystems; automatically resets or isolates faults before they escalate.
- AI-Based Predictive Control: Embedded algorithms anticipate system failures and dynamically balance loads to prevent shutdowns or inefficiencies.
- Redundant Dual Processor Architecture: Ensures fail-safe operation and continuous control even in the event of processor fault.
- Compact, High-Isolation Design (1500V): Provides electrical separation and safety in high-voltage installations for industrial and defense applications.
ICL8-LC574 is the AI-Enabled Electronic Circuit Breaker with Load Control, Load Management, Load Balancing, Eliminates Resetting Breakers and Ready for Edge-AI Controller Connection for Achieving Ultimate Savings without Breaking the Bank
The ICL8-LC574 from Intercal8 by CRATUS represents the next generation of AI-driven power distribution and protection technology. Designed for dynamic commercial, industrial, and defense environments, it combines precision measurement, adaptive load control, and real-time analytics in one compact module. When paired with our Edge-AI driver layer, the LC574 connects directly to AI models, eliminating software complexity and enabling predictive, autonomous load management. It is the bridge between intelligent energy systems and practical field-ready reliability.
Features
- Four Independent High-Current Channels (Up to 40A each) support 3P+N, dual-split phase, or four single-phase configurations, ideal for distributed loads and complex panel layouts.
- Dual-Port RS-485 Interface with Address Selection simplifies multi-device daisy-chaining, reduces cabling complexity, and enhances communication reliability across large installations.
- AI-Enabled Load Shedding and Balancing automatically prioritizes and disconnects non-critical loads to maintain system stability and prevent main breaker trips, guided by intelligent rule-based AI algorithms.
- Integrated AC/DC Current and Power Measurement provides precise visibility into real-time load conditions, supporting proactive monitoring and anomaly detection.
- Tandem Channel Operation combines adjacent channels for higher current handling or grouped load management, ensuring maximum design flexibility.
- Programmable Total Power Limit defines global current thresholds across all channels; automatically reduces load under overload conditions to maintain uptime.
- Edge-AI Driver Compatibility enables seamless integration with AI-based systems for direct model interaction, no middleware required, enabling real-time adaptive control.
- Serves as an Enhanced Safety Layer, as a smart, software-programmable protection and management interface, complementing traditional circuit protection devices.
ICL8-TM116 is the AI-Enabled 16-Channel Temperature Monitoring System for Thermal Intelligence Demanded by Modern Energy and Industrial Systems
The ICL8-TM116 by Intercal8 is an AI-powered temperature monitoring and transmitter system designed for precision, reliability, and connectivity. It monitors up to 16 thermal points simultaneously and predicts potential failures before they happen using on-device AI. Perfect for battery energy storage systems (BESS), EV packs, industrial automation, and scientific systems, it delivers predictive thermal insights locally no cloud required. For operation as a part of a Physical-AI system, use the proprietary drivers and connect to any cloud or server based AI Model, eliminating multiple layers of software.
Features
- AI-Driven Thermal Prediction using embedded edge AI algorithms forecast temperature trends, identify anomalies, and provide prescriptive alerts to prevent costly downtime.
- 16 Isolated Channels with Dual AFEs achieve unmatched precision in monitoring multiple points with ±0.1 °C accuracy — ideal for batteries, power electronics, and motors.
- Multi-Interface Connectivity enables communication over RS-485, CAN Bus, Bluetooth, or USB for seamless integration into any control or SCADA environment.
- Wide Sensor Compatibility, supporting NTC/PTC thermistors, RTDs, and thermocouples, ensuring adaptability across research, automotive, and industrial systems.
- Programmable Safety Relays can trigger cooling and heating systems, alarms, or shutdowns based on AI-predicted or measured thermal thresholds.
- Industrial-Grade Durability for -40 °C to +85 °C operation with full electrical isolation, suitable for harsh environments and mission-critical systems.
- Edge-AI and Cloud Flexibility by autonomous or connected operation to higher-level analytics for fleet-scale predictive maintenance and thermal performance modeling.
ICL8-EA325 Edge-AI Controller Providing Real-Time Orchestration for ICL8 Subsystems
The Intercal8 Edge-AI Controller combines industrial-grade reliability with high-performance computing to bring intelligence directly to the edge of your energy and automation systems. Built with up to 16GB RAM and 64GB eMMC, it delivers real-time orchestration of multiple ICL8-xxx subsystems, enabling adaptive, predictive, and autonomous control for critical applications in energy, transportation, and industrial automation, comes with a single controller license.
Features
- Powerful AI-Optimized Performance
- Powered by a quad-core Cortex-A72 processor and optional AI accelerator providing up to 26 TOPS for real-time, multi-channel AI inference and processing.
- Industrial-Grade Reliability
- Designed for harsh environments with fanless cooling, wide temperature operation (-20°C to 65°C), high-accuracy RTC, hardware watchdog, and optional UPS supercapacitor and TPM/ATECC608A security module.
- Versatile Connectivity for System Integration
- Equipped with 2x RS485, 2x RS232, 2x CAN FD, 4x DI, and 4x DO (all isolated), plus dual Ethernet ports (PoE-supported) and multiple USB, HDMI, and expansion interfaces for flexible deployment.
- Seamless Wireless and Expansion Options
- Integrated Wi-Fi and BLE, with Mini-PCIe and M.2 B-Key expansion for LTE, 4G/5G, LoRa®, or Zigbee, ensuring universal communication and adaptability.
- AI-Orchestrated Subsystem Management
- Enables coordinated control of ICL8 subsystems—including power, load, and safety management—acting as a low-latency bridge between field devices and AI models.
- Future-Proof and Ready for Long-Term Deployment
- Built with a rugged IP40 aluminum alloy enclosure, compatible with DIN-rail and wall mounting, and guaranteed availability until December 2036.